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  #1  
Old 07-14-2004, 01:49 PM
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Default Dusts tee system

this is how i held the turtle deck jig together permanently and how i continually reset the wing jig level and straight many times during wing construction. The Tees have a notch cut out and the jig has a notch cut out so they snap together and hold everything straight and square, very quickly.

the tees are tongue and grooved together
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Enjoy the build,njut av byggandet, godere il costruire, nyd bygningen, geniesse den Bau, apolafse tin kataskevi, disfrute la construcción, curta a construção, Pidä hauskaa rakentamisen parissa, bouw lekker,uživaj grade?inaslajdaites postroikoi, geniet die bou
dust

maker of wood, fiberglass, foam dust, metal bits and one day a Cozy will pop out and swiftly whisk me from meeting old friends and family to adventures throughout the world
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  #2  
Old 07-15-2004, 04:28 AM
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Erm, don't get it
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  #3  
Old 07-15-2004, 10:59 AM
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OK in pic 1 can you see the "T" formed by two 3 inch pieces of plywood tongue and grooved together and then in pic 2 you can see the length of the bottom of the "T".

It is very easy to cut a parallel 3" piece of plywood. Take two parallel pieces and glue together in the "t" and you get real straight.

Notch out both pieces carefully and you get great spacing, rigidity and spacing.

On the turtle-deck, shown, you simply put it together once and use it.

On the wing jig, you must put it together many times and this method really, really is time saving and increases quality by allowing fast accurate jig placement.

The plans method is to continually bondo pieces in place to position them, that would be ok for the turtledeck, but a real pain for the wing jig.

To use this method you also have to increase the size of the jig by 2 inches in each direction that you have a "T"
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Enjoy the build,njut av byggandet, godere il costruire, nyd bygningen, geniesse den Bau, apolafse tin kataskevi, disfrute la construcción, curta a construção, Pidä hauskaa rakentamisen parissa, bouw lekker,uživaj grade?inaslajdaites postroikoi, geniet die bou
dust

maker of wood, fiberglass, foam dust, metal bits and one day a Cozy will pop out and swiftly whisk me from meeting old friends and family to adventures throughout the world
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  #4  
Old 07-15-2004, 11:24 AM
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Hank, could you post a pic of a full length wing tee and a wing jig showing the notches?
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Enjoy the build,njut av byggandet, godere il costruire, nyd bygningen, geniesse den Bau, apolafse tin kataskevi, disfrute la construcción, curta a construção, Pidä hauskaa rakentamisen parissa, bouw lekker,uživaj grade?inaslajdaites postroikoi, geniet die bou
dust

maker of wood, fiberglass, foam dust, metal bits and one day a Cozy will pop out and swiftly whisk me from meeting old friends and family to adventures throughout the world
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  #5  
Old 07-16-2004, 01:00 PM
Hank Stauffenberg Hank Stauffenberg is offline
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Default Slave Compliance to Request

OK Master, I will obey!

I will get the request pics and post on Monday, 19 July. Sorry for the lag, but my workstation (PC) at home is inoperative. You can beat me later for me not being responsive enough.

BTW; My garage (Manland) has a Cozy boat!

Life gets better every time I spend time in Manland building.
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  #6  
Old 07-19-2004, 07:35 AM
Hank Stauffenberg Hank Stauffenberg is offline
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Default Dust's Tee System

By your command!

Pics of Dust's Tee System
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  #7  
Old 07-19-2004, 09:55 AM
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Hank, you are a great man, worthy of all of the jigs and fixtures we donated to your bird.

A note about the pics, when in use the tees fully seat into the jig and are held in place each time with screws and the notches are exactly the same length from each side and spaced exactly.

Your boat is lookin good, great work.
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Enjoy the build,njut av byggandet, godere il costruire, nyd bygningen, geniesse den Bau, apolafse tin kataskevi, disfrute la construcción, curta a construção, Pidä hauskaa rakentamisen parissa, bouw lekker,uživaj grade?inaslajdaites postroikoi, geniet die bou
dust

maker of wood, fiberglass, foam dust, metal bits and one day a Cozy will pop out and swiftly whisk me from meeting old friends and family to adventures throughout the world
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  #8  
Old 07-19-2004, 10:20 AM
Hank Stauffenberg Hank Stauffenberg is offline
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Roger MASTER!

Will comply with your instructions!

Hank
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  #9  
Old 07-19-2004, 12:05 PM
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Resistance if futile (especially if you were married to an Illinois Senator type Oh Jeri!)
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  #10  
Old 07-20-2004, 05:28 AM
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OK! I get it

I've read a description of how to line up the wing bits that read like codswallop, this plan looks useful.
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  #11  
Old 07-20-2004, 10:10 AM
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My other hobby is building furniture and my shop moniker is Mr. Jig. Why do it by hand when you can jig it up. My fixtures tend to be overdone, too complex, strong and accurate.

BUT this system is really worthwhile. It takes a little time to make the tee's, but the time is paid back big time in the use.
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Enjoy the build,njut av byggandet, godere il costruire, nyd bygningen, geniesse den Bau, apolafse tin kataskevi, disfrute la construcción, curta a construção, Pidä hauskaa rakentamisen parissa, bouw lekker,uživaj grade?inaslajdaites postroikoi, geniet die bou
dust

maker of wood, fiberglass, foam dust, metal bits and one day a Cozy will pop out and swiftly whisk me from meeting old friends and family to adventures throughout the world
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  #12  
Old 11-25-2004, 12:26 PM
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Hank, just looked at your boat and the bulkheads look GREAT. I see you used the templets to route them, the radiuses look "laser cut"

GREAT WORK, post some new pics for all to drool over
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Enjoy the build,njut av byggandet, godere il costruire, nyd bygningen, geniesse den Bau, apolafse tin kataskevi, disfrute la construcción, curta a construção, Pidä hauskaa rakentamisen parissa, bouw lekker,uživaj grade?inaslajdaites postroikoi, geniet die bou
dust

maker of wood, fiberglass, foam dust, metal bits and one day a Cozy will pop out and swiftly whisk me from meeting old friends and family to adventures throughout the world
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  #13  
Old 11-25-2004, 01:29 PM
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Steve parkins Steve parkins is offline
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Default STOP, DONT

Hank...........come on, some of use don't jiggy wit dat, or rather still are looking at countless hours of hand sanded corners that imo still look like wopdupoo(oopudpop).
So be a team player........mess up some thing, spill,fold,or spindal it!
How would u feel if picoso used jigs? or rimbarant? what would r freeways look like ? what would milk look like if the cow had jiggs?








do you run with sissers too ?
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  #14  
Old 09-01-2005, 05:43 PM
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wing jigs in use with t system
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Enjoy the build,njut av byggandet, godere il costruire, nyd bygningen, geniesse den Bau, apolafse tin kataskevi, disfrute la construcción, curta a construção, Pidä hauskaa rakentamisen parissa, bouw lekker,uživaj grade?inaslajdaites postroikoi, geniet die bou
dust

maker of wood, fiberglass, foam dust, metal bits and one day a Cozy will pop out and swiftly whisk me from meeting old friends and family to adventures throughout the world
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  #15  
Old 09-01-2005, 06:15 PM
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more pics of wing makin and jig usin
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Enjoy the build,njut av byggandet, godere il costruire, nyd bygningen, geniesse den Bau, apolafse tin kataskevi, disfrute la construcción, curta a construção, Pidä hauskaa rakentamisen parissa, bouw lekker,uživaj grade?inaslajdaites postroikoi, geniet die bou
dust

maker of wood, fiberglass, foam dust, metal bits and one day a Cozy will pop out and swiftly whisk me from meeting old friends and family to adventures throughout the world
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